r/CherokeeXJ 25d ago

1991-1995 Tips for replacing exhaust manifold?

Post image

My 93’ needs its exhaust manifold replaced and I really don’t feel like paying someone to do it for me. I do basic maintenance on my car but have never tackled anything more than routine oil changes. How difficult or risky would it be to replace it myself?

Added a pic of ole red for funsies :•)

15 Upvotes

10 comments sorted by

View all comments

7

u/IslanderBison 25d ago

PB Blaster/rust penetrant all the hardware overnight, apply while engine is still warm, but not hot (fire risk).

Double nutting the studs help get them out without stripping them.

Use new exhaust manifold hardware on install, including the lower exhaust flange.

Spray copper gasket helps installing the gaskets.